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Essay: Exploring Propane Gas: Heat, Light and Reduced Emissions

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  • Published: 1 April 2019*
  • Last Modified: 23 July 2024
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  • Words: 1,866 (approx)
  • Number of pages: 8 (approx)

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A Combustion Reaction occurs when a hydrocarbon reacts with oxygen to produce carbon dioxide and water. When a combustion reaction occurs, energy is realised often in the form of heat or light. Propane is a flammable, naturally occurring hydrocarbon gas that is able to react with oxygen to be used as a fuel. It is made useable by being compressed into tanks.

Propane Gas is used as a heat producer and a replacement for more harmful gases such as methane. It is used in;

– Pool and hot tubs

– Stoves and cool tops

– Fire places

– Fuel for cars

– Clothes dryers

– Furnaces

– Water heaters

Propane is commonly used to power outdoor gas grills and for heating in areas without a natural gas connection. Farmers use propane for waste treatment, crop drying and weed control. The fossil fuel has industrial uses, such as powering micro turbines, which are small turbines designed to generate electricity for homes or commercial businesses. Propane is used in trucks, construction equipment and other commercial vehicles as well. Because propane is a low-carbon fuel, using it to replace conventional fuels could cause significant reductions in harmful emissions.  For example, the Argonne National Laboratory has estimated that converting a vehicle from using conventional fuels to propane could reduce greenhouse gas emissions by almost 10 percent. Because propane is common in both homes and workplaces, the odds of being exposed to dangerous concentrations of the gas are well within reason. Modern technology allows for the conversion of many light- and heavy-duty conventional vehicles for propane use.  While custom-built propane vehicles can cost several thousand dollars more than conventional fuel vehicles, the lower cost of propane can lead to a quick return on investment. Additionally, propane has a higher octane rating than gasoline, reducing the risk of engine knocking and potential damage.  Clean-burning propane has been found to result in longer engine life than gasoline.

Propane is non-toxic, non-caustic and will not create an environmental hazard if released as a liquid or vapor into water or soil. If spilled in large quantity, the only environmental damage that may occur is freezing any organism or plant life in the immediate area.  Propane is not damaging to freshwater or saltwater ecosystems, underwater plant or marine life.

Propane is a relatively clean-burning fuel, which is attributed to its lower carbon content. However, its combustion does produce wastes, such as particulate matter, sulfur dioxide, nitrogen oxides, nitrous oxide, carbon monoxide, greenhouse gas, methane and non-methane overall organic carbon.

Burner and combustion chamber design affects the amount of carbon monoxide produced. Methods of reducing carbon monoxide production include providing excess air, increasing burner chamber temperature, and providing a large combustion zone. Unburned combustion products will continue to be oxidized in a hot combustion chamber with excess air. Unfortunately, excess air, high temperatures, and large combustion zones reduce efficiency and increase costs.

Simple actions, such as placing a cold pan on a kitchen stove top burner or blowing air from a fan across an unvented burner can increase carbon monoxide production. Oxidation of the combustion gases stops when the hot gases impinge on the cold pan or are cooled by the air from the fan. Any carbon monoxide not yet oxidized will be released into the room.

Adjustment of the burner affects the amount of CO produced. Insufficient primary burner air increases CO production. Restricted air inlets often produce a noticeable disruption of the flame and a change from blue to yellow.

Another cause of insufficient primary air and incomplete combustion is excess gas flow to the burner. Excess gas flow seldom produces a noticeable disruption of the flame or change of color. Excess gas flow can be caused by excess gas pressure or by oversized gas orifices.

Gas regulators can fail, go out of adjustment, not be correctly field-derated for altitude, or be adjusted upward by field technicians to increase heat output. Overfiring is especially dangerous because:

* High CO production can occur.

* Excess heat is produced which can damage heat exchangers.

* Excess combustion products are produced which can exceed capacity of heating appliance flue vents and vent systems.

* The flame can continue to burn blue, giving no obvious visual indication of the problem.

Typically warm-air furnace manufacturers require checking of the gas flow and gas pressure upon initial start-up and allow no over-firing. To find and correct problems caused by excess gas flow it is important to check gas flow, gas pressure, orifice sizing, and carbon monoxide concentrations in combustion products.

There are many potential causes of carbon monoxide production and spillage of combustion products into living areas. Many causes are accidental and unpredictable; i.e.; holes in heat exchangers develop or enlarge after inspection, vent systems fail under strong wind conditions, pressure regulators stick, or air inlets and vents freeze.

To protect against accidental carbon monoxide poisoning, the U.S. Consumer Product Safety Commission, the Iowa Department of Public Health, and Iowa State University Extension recommend that every home have at least one U-L listed carbon monoxide detector on every floor with sleeping quarters.

Heating appliances should be inspected and maintained yearly by a qualified heating contractor. Because flame color is not a reliable indicator of carbon monoxide production from a burner the heating contractor must use a carbon monoxide analyzer to inspect and maintain burners.

The carbon is released as soot. Carbon monoxide is a poisonous gas, which is one reason why complete combustion is preferred to incomplete combustion. Gas fires and boilers must be serviced regularly to ensure they do not produce carbon monoxide. Carbon monoxide is absorbed in the lungs and binds with the haemoglobin in our red blood cells. This reduces the capacity of the blood to carry oxygen.

The incomplete combustion of propane has the greater effect on the environment:  carbon particulates produced act as air pollutants which can coat buildings, affecting plants, and human health, etc.  CO is a dangerous gas. incomplete combustion involves reduced energy efficiency.

Incomplete combustion is when there is not enough oxygen (O2) in the air for the fuel to fully combust. This results in the products being water (H2O) + carbon monoxide (CO) + carbon/soot (C). Notice how carbon monoxide (which is toxic) is produced instead of carbon dioxide. 

Fossil fuels contain carbon (C) and hydrogen (H). During complete combustion carbon and hydrogen combine with oxygen (O2) to produce carbon dioxide (CO2) and water (H2O). During incomplete combustion part of the carbon is not completely oxidized producing soot or carbon monoxide (CO). Incomplete combustion uses fuel inefficiently and the carbon monoxide produced is a health hazard. 

A properly designed, adjusted, and maintained gas flame produces only small amounts of carbon monoxide, with 400 parts per million (ppm) being the maximum allowed in flue products. Most burners produce much less, with between 0 and 50 ppm being typical. During incomplete combustion, carbon monoxide concentrations may reach levels above 7,000 ppm. Even a small amount of spillage into occupied structures from appliances producing large amounts of CO is a health risk and can be a threat to life.

Incomplete combustion occurs because of:

* Insufficient mixing of air and fuel.

* Insufficient air supply to the flame.

* Insufficient time to burn.

*Cooling of the flame temperature before combustion is complete.

Typical reasons for incomplete combustion in residential heating appliances include:

* Blocked vent systems.

* Blocked flue passages in heating appliances.

* Air shutter on burner not opened sufficiently.

* Gas orifices too large or too small (usually too large).

* Manifold gas pressure too high or low (usually too high).

* Rust, scale, or soot on burner.

* Burner installed incorrectly.

* Flame impinging on cold surface.

* Insufficient combustion air to appliance.

* Downdrafting of vent system.

* Failure of power-vent or induced draft blowers.

* Loss of integrity of the heat exchanger (cracked, rusted, or holes in heat exchanger).

* Physical disturbance of the flame (i.e., strong air currents blowing on the flame.)

Discuss how scientists are trying to reduce the effect of this environmental impact. (Approximately 200 words)

To reduce the risks of CO poisoning, obtain and follow carefully all the manufacturers’ recommendations for inspection and maintenance. The following are recommended additional steps for servicing and inspecting gas heating appliances:

1. Visually inspect the burner and flame, looking for rust, soot, discoloration, and abnormal flame color or pattern.

2. Visually check the heating appliance for evidence of flame roll-out, downdrafting, and spillage. Burned wires, soot, rust, scale, and “tracking” of combustion products are signs of problems.

3. Check the vent system for proper design, integrity, and draft.

4. Check adequacy of combustion air and make-up air.

5. Verify that vent system functions under “worst-case” depressurization of the dwelling.

6. Check flue passages in appliance for blockage or restriction– clean if necessary.

7. Visually inspect heat exchanger for integrity.

8. Check manifold gas pressures using a manometer and adjust if necessary.

9. Check gas flow rate to appliance (on metered appliances).

10. Measure CO in flue products using an electronic CO analyzer with digital display.

Additional steps which help determine the cause of a heating appliance carbon monoxide problem include:

11. Verify proper combustion using a combustion analyzer with capability to measure carbon monoxide and oxygen content.

12. Determine leakage areas and pressure differences in the structure and vent system using a blower door and micromanometer.

13. Check for proper gas orifice size.

14. Continuously monitor carbon monoxide concentrations in the structure.

Visual inspection of the burner will reveal obvious problems including rust, scale, or soot. Obvious flame pattern disruptions or improper color indicates a problem with combustion. Unfortunately, visual inspection is NOT sufficient to verify proper combustion. Burners producing EXTREMELY high concentrations of carbon monoxide can burn blue. Conversely, burners producing little carbon monoxide can burn yellow.

Carbon monoxide is a colorless, odorless, tasteless, non-irritating and highly poisonous gas at low concentrations. Because it is not possible to reliably determine if a burner is producing excessive carbon monoxide visually, the use of an electronic carbon monoxide analyzer with digital display is recommended. The American Society of Heating, Refrigerating, and Air Conditioning Engineers, Inc. states “It is desirable through the use of suitable indicators to determine whether or not carbon monoxide is present in flue gases” (ASHRAE Handbook, pg 26.3). Use of an instrument to measure carbon monoxide concentrations outdoors, inside the structure, and in the flue products is critical to insure the heating appliance is operating safely.

Blue Flame Burner

Flame Color: Blue

Can be either high or low CO, no reliable visual method of determining CO production.

Flame Color: Yellow

Usually indicates high CO production. One cause– insufficient primary air opening.

Yellow Flame Burner

Flame Color: Blue

Combustion not as designed, Can be either high or low CO, no reliable visual method of determining CO production.

Flame Color: Yellow

Can be either high or low CO, depends on adequate secondary air for complete combustion, no reliable visual method of determining CO production.

This article discusses the harmful effects from breathing in or swallowing propane. Breathing in or swallowing propane can be harmful. Propane takes the place of oxygen in the lungs. This makes breathing difficult or impossible.

Propane may emit less carbon dioxide and sulfur dioxide, but it still has emissions. Those emissions can add up to literally tons of emissions a year. Also, propane, unfortunately, is non-renewable, so it will not last more than a few decades to a few centuries.

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